Capper
* Uses built-in short-tube mechanical valves, suitable for the filling process of CO2 backpressure displacement plus secondary vacuum evacuation. During filling, the beer does not come into contact with air, ensuring that the bottled beer after filling has a high CO2 content and extremely low oxygen pickup. No bottle, no evacuation. Equipped with a high-pressure foam jetting device, using imported jetting pumps and a dual jetting head design. The jetting head is automatically selected according to the filling speed to complete the foam jetting. 80–85°C sterile water is used for high-pressure foam jetting on the beer before capping, and the jetting pressure can be manually adjusted as needed. Centering is achieved using a double-guide-rod centering bell, ensuring smooth and reliable bottle entry and exit. Equipped with a multi-nozzle broken bottle rinsing device. When bottle breakage occurs during gas flushing or filling, the filling valves close automatically, and the rinsing device automatically cleans the bottle-supporting cylinders and filling valves.
* Uses a cantilever-type bottle-supporting cylinder structure to prevent broken bottles from damaging the cylinders.
* The bowl and capping heads have automatic lifting functions to accommodate bottle heights within the design range.
* The transmission section is equipped with an automatic grease lubrication device, which can automatically supply oil to each lubrication point at regular intervals and in metered quantities as needed.
* Equipped with a vacuum pump and circulating water temperature control device, with a control valve that prevents evacuation when there is no bottle.
* The capping heads have overload protection devices. When bottles are too tall, automatic unloading can occur to prevent bottle breakage. The cap chute uses an advanced cap flipper for cap turnover, with automatic control, enabling full-cap stoppage of the sorting wheel and no-cap stoppage of the main machine.
* The hopper uses a stainless steel magnetic hopper. Cap sorting, feeding, and delivery are all magnetically conveyed, with large and smooth cap flow and minimal deformation. The stirring frequency and cap feed rate are automatically adjusted according to the main machine speed.
* The main transmission system uses a suspended helical gear drive, providing continuous and accurate operation.
* The worktable plate is designed as a sloped sanitary table for easy cleaning. The large water trough around the table is designed to collect spray water and cleaning water, ensuring a clean working environment.
* The wine inlet pipeline, CIP cleaning pipeline, spray water pipeline, vacuum pipeline, and foam jetting pipeline are all centrally designed as a pipeline workstation, offering simple operation, convenient adjustment, easy cleaning, and a neater machine layout.
* The human-machine interface displays the machine's operating status, fault points, and fault nature in real time.
* The entire machine is controlled by PLC. During normal operation, according to the bottle fullness on the infeed and discharge conveyor chains, the machine automatically selects acceleration-constant speed-deceleration operation based on the set program. Infeed bottle stopping, no bottle no valve opening, no cap feeding, automatic rinsing for broken bottles, filling speed display, filling count statistics, automatic start/stop of cap feeding and conveying, safety protection, main drive frequency conversion speed regulation, synchronized with infeed and discharge bottle conveying.
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